Repair manuals
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Model A-CLASS (W168) (1997-07-01 - 2005-08-01) A-CLASS (W169) (2004-04-01 - 2012-06-01) A-CLASS (W176) (2012-06-01 - 2018-05-01) B-CLASS Sports Tourer (W245) (2005-03-01 - 2011-11-01) B-CLASS Sports Tourer (W246, W242) (2011-10-01 - 2018-12-01) C-CLASS (W203) (2000-05-01 - 2007-12-01) C-CLASS (W204) (2007-01-01 - 2015-01-01) C-CLASS (W205) (2013-07-01 - today) C-CLASS Coupe (C204) (2011-01-01 - today) C-CLASS Sportcoupe (CL203) (2001-03-01 - 2011-06-01) C-CLASS T-Model (S203) (2001-03-01 - 2007-08-01) C-CLASS T-Model (S204) (2007-08-01 - 2014-08-01) C-CLASS T-Model (S205) (2014-09-01 - today) CITAN Box Body/MPV (W415) (2012-11-01 - 2021-08-01) CLA Coupe (C117) (2013-01-01 - 2019-03-01) CLA Shooting Brake (X117) (2015-01-01 - 2019-03-01) CLC-CLASS (CL203) (2008-05-01 - 2011-06-01) CLK (C209) (2002-05-01 - 2010-03-01) CLK Convertible (A209) (2002-06-01 - 2010-03-01) CLS (C218) (2011-01-01 - 2017-12-01) CLS (C219) (2004-10-01 - 2011-02-01) CLS Shooting Brake (X218) (2012-10-01 - 2017-12-01) E-CLASS (W211) (2002-03-01 - 2009-03-01) E-CLASS (W212) (2009-01-01 - 2016-12-01) E-CLASS Convertible (A207) (2010-01-01 - 2016-12-01) E-CLASS Coupe (C207) (2009-01-01 - 2016-12-01) E-CLASS T-Model (S211) (2003-02-01 - 2009-07-01) E-CLASS T-Model (S212) (2009-08-01 - 2016-12-01) G-CLASS (W463) (1989-09-01 - today) GL-CLASS (X164) (2006-09-01 - 2012-12-01) GL-CLASS (X166) (2012-07-01 - 2015-12-01) GLA-CLASS (X156) (2013-12-01 - today) GLE (W166) (2015-04-01 - 2018-10-01) GLE Coupe (C292) (2015-03-01 - 2019-10-01) GLK-CLASS (X204) (2008-06-01 - 2015-12-01) M-CLASS (W163) (1998-02-01 - 2005-07-01) M-CLASS (W164) (2005-02-01 - 2012-12-01) M-CLASS (W166) (2011-06-01 - 2015-12-01) R-CLASS (W251, V251) (2005-08-01 - 2017-10-01) S-CLASS (W220) (1998-09-01 - 2005-08-01) S-CLASS (W221) (2005-09-01 - 2013-12-01) S-CLASS (W222, V222, X222) (2013-05-01 - today) S-CLASS Coupe (C215) (1999-03-01 - 2006-12-01) S-CLASS Coupe (C216) (2006-05-01 - 2013-12-01) S-CLASS Coupe (C217) (2014-04-01 - today) SL (R230) (2001-10-01 - 2012-01-01) SL (R231) (2011-12-01 - today) SLK (R171) (2004-03-01 - 2011-12-01) SLK (R172) (2011-01-01 - today) SPRINTER 3,5-t Bus (B906) (2006-06-01 - today) V-CLASS (638/2) (1996-02-01 - 2003-07-01) V-CLASS (W447) (2014-03-01 - today) VANEO (414) (2002-02-01 - 2005-07-01) VIANO (W639) (2003-09-01 - today) VITO / MIXTO Van (W639) (2003-08-01 - today) VITO Bus (W638) (1996-02-01 - 2003-07-01) VITO Bus (W639) (2003-09-01 - today) VITO Van (W447) (2014-10-01 - today)
Engine 109 CDI (639.601, 639.603, 639.605) (65 kW / 88 hp) 109 CDI (639.601, 639.603, 639.605) (70 kW / 95 hp) 110 CDI (639.601, 639.603, 639.605) (70 kW / 95 hp) 111 CDI (639.601, 639.603, 639.605) (80 kW / 109 hp) 111 CDI (639.601, 639.603) (85 kW / 116 hp) 111 CDI 4x4 (639.601, 639.603, 639.605) (80 kW / 109 hp) 113 CDI (639.601, 639.603, 639.605) (100 kW / 136 hp) 113 CDI 4x4 (639.601, 639.603, 639.605) (100 kW / 136 hp) 115 CDI (639.601, 639.603, 639.605) (110 kW / 150 hp) 115 CDI 4x4 (639.601, 639.603, 639.605) (110 kW / 150 hp) 116 CDI (639.601, 639.603, 639.605) (120 kW / 163 hp) 116 CDI 4x4 (639.601, 639.603, 639.605) (120 kW / 163 hp) 119 (639.601, 639.603, 639.605) (140 kW / 190 hp) 120 CDI (639.601, 639.603, 639.605) (150 kW / 204 hp) 122 (639.601, 639.603, 639.605) (160 kW / 218 hp) 122 CDI (639.601, 639.603, 639.605) (165 kW / 224 hp) 123 (639.601, 639.603, 639.605) (165 kW / 224 hp) 123 (639.601) (170 kW / 231 hp) 126 (639.601, 639.603, 639.605) (190 kW / 258 hp) E-CELL (639.601, 639.603, 639.605) (60 kW / 82 hp)
63 Repairguides for MERCEDES-BENZ VITO / MIXTO Van (W639) 120 CDI (639.601, 639.603, 639.605)
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Component inspection procedures (4)
- Chassis: adjust front foe - Engine code: OM 642.990
- Air conditioning: check refrigerant condition - Engine code: OM 642.990
- Air conditioning: check refrigerant pressure - Engine code: OM 642.990
- Brake system: speed sensor - Engine code: OM 642.990
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Data lists (9)
- Chassis: adjustment data for wheel alignment - Engine code: OM 642.990
- Air conditioning: operating fluids - Engine code: OM 642.990
- Engine: operating fluids - Engine code: OM 642.990
- Inspection: replacement intervals - Engine code: OM 642.990
- Air conditioning: test values - Engine code: OM 642.990
- Electrical system: test values - Engine code: OM 642.990
- Tire pressure control system: test values - Engine code: OM 642.990
- Chassis: tightening torques - Engine code: OM 642.990
- Tire pressure control system: tightening torques - Engine code: OM 642.990
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Descriptions (23)
- Fuel preparation: air mass sensor - Engine code: OM 642.990
- Chassis: camber - Engine code: OM 642.990
- Chassis: caster - Engine code: OM 642.990
- Fuel preparation: coolant temperature sensor - Engine code: OM 642.990
- Fuel preparation: crankshaft speed sensor - Engine code: OM 642.990
- Fuel preparation: double spark ignition coil - Engine code: OM 642.990
- Fuel preparation: exhaust gas regulation - Engine code: OM 642.990
- Fuel preparation: fuel injector - Engine code: OM 642.990
- Fuel preparation: high-pressure pump - Engine code: OM 642.990
- Fuel preparation: injector - Engine code: OM 642.990
- Fuel preparation: intake air temperature sensor - Engine code: OM 642.990
- Fuel preparation: intake manifold pressure sensor / charge pressure sensor - Engine code: OM 642.990
- Fuel preparation: O2 sensor - Engine code: OM 642.990
- Electrical system: plug connector allocation for alternator - Engine code: OM 642.990
- Fuel preparation: rail pressure control valve - Engine code: OM 642.990
- Fuel preparation: rail pressure sensor - Engine code: OM 642.990
- Air conditioning: refrigerant cycle - Engine code: OM 642.990
- Fuel preparation: secondary air system - Engine code: OM 642.990
- Chassis: splay - Engine code: OM 642.990
- Chassis: thrust angle - Engine code: OM 642.990
- Chassis: toe - Engine code: OM 642.990
- Chassis: tyre - Engine code: OM 642.990
- Fuel preparation: wastegate turbo - Engine code: OM 642.990
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Component location plans (10)
- Central electrics: central electronics - Engine code: OM 642.990
- Fuel preparation: engine control unit - Engine code: OM 642.990
- Electrical system: fuse box unter the driver seat - Engine code: OM 642.990
- Electrical system: fuse box at engine bay right - Engine code: OM 642.990
- Electrical system: fuse box under passenger seat - Engine code: OM 642.990
- Diagnostic connector: location of diagnose socket - Engine code: OM 642.990
- Electrical system: location of fuses and relay box - Engine code: OM 642.990
- Electrical system: relay box at engine bay right - Engine code: OM 642.990
- Air conditioning: service connection - Engine code: OM 642.990
- Identification: vehicle identification number - Engine code: OM 642.990
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Tips and tricks (3)
- Fault code quick search: convert fault code - Engine code: OM 642.990
- Exhaust emission test: NOx error - Engine code: OM 642.990
- Tire pressure control system: tyre pressure sensor loose - Engine code: OM 642.990
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Installation and replacement guides (2)
- Air conditioning: interior air filter remove and install - Engine code: OM 642.990
- Tire pressure control system: Remove and Install tyre pressure sensor. - Engine code: OM 642.990
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Wiring diagrams (8)
- Trailer hitch: plug connector allocation for trailer hitch 13 pin - Engine code: OM 642.990
- Trailer hitch: plug connector allocation for trailer hitch 7 pin - Engine code: OM 642.990
- Brake system: wiring diagram ABS as of 04.2006 - Engine code: OM 642.990
- Brake system: wiring diagram ABS up to 03.2006 - Engine code: OM 642.990
- Engine: wiring diagram cooling fan with 1 auxiliary fan - Engine code: OM 642.990
- Engine: wiring diagram cooling fan with 2 auxiliary fan as of 01.2011 - Engine code: OM 642.990
- Engine: wiring diagram cooling fan with 2 auxiliary fan up to 12.2010 - Engine code: OM 642.990
- Tire pressure control system: wiring diagram tire pressure monitoring - Engine code: OM 642.990
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Safety instructions (2)
- Air conditioning: safety instructions - Engine code: OM 642.990
- Airbag: safety instructions - Engine code: OM 642.990
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Reset instructions (2)
- Inspection: service reset via instrument cluster from VIN 291270 - Engine code: OM 642.990
- Inspection: service reset via instrument cluster up to VIN 291269 - Engine code: OM 642.990
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